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  #1 (permalink)  
Old 01-16-2008, 04:25 PM
Tim Bradshaw
 
Posts: n/a
Default X4100 mysterious failure

We have an X4100 which last week seems to have turned itself off under
somewhat mysterious circumstances. There is no noise at all in any
Solaris logs (it just rebooted cleanly when it was turned back on, and
the machine was idle so there's not even a clear trace of when it
died), but the ILOM event log reports:

305 03/21/2007 12:49:54 ps1.pwrok Power Supply State Deasserted -
Asserted
304 03/21/2007 12:49:52 ps0.pwrok Power Supply State Deasserted -
Asserted

which (perhaps?) means it thinks it lost power then. We're fairly
sure that there was no real power outage of any kind (other machines
running of the same power strips were all fine, there's a UPS etc).

Has anyone seen anything like this?

--tim

PS there is confusion about ILOM / other firmware revisions, but the
ILOM reports:

Device Hardware Revision 1
Device Firmware Revision 1.0.117440512
IPMI Version 2.0
Filesystem Version 0.1.13
Build Number 12513

At the time we built the machine (Feb) these were one back from the
most recent, as the remote console didn't work in the most recent
version (as reported here:
http://groups.google.com/group/comp....4a86acef73064a)

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  #2 (permalink)  
Old 01-16-2008, 04:29 PM
kgmathias@gmail.com
 
Posts: n/a
Default Re: X4100 mysterious failure

On Mar 26, 2:56 am, "Tim Bradshaw" <tfb+goo...@tfeb.org> wrote:
> We have an X4100 which last week seems to have turned itself off under
> somewhat mysterious circumstances. There is no noise at all in any
> Solaris logs (it just rebooted cleanly when it was turned back on, and
> the machine was idle so there's not even a clear trace of when it
> died), but the ILOM event log reports:
>
> 305 03/21/2007 12:49:54 ps1.pwrok Power Supply State Deasserted -
> Asserted
> 304 03/21/2007 12:49:52 ps0.pwrok Power Supply State Deasserted -
> Asserted
>
> which (perhaps?) means it thinks it lost power then. We're fairly
> sure that there was no real power outage of any kind (other machines
> running of the same power strips were all fine, there's a UPS etc).
>
> Has anyone seen anything like this?
>
> --tim
>
> PS there is confusion about ILOM / other firmware revisions, but the
> ILOM reports:
>
> Device Hardware Revision 1
> Device Firmware Revision 1.0.117440512
> IPMI Version 2.0
> Filesystem Version 0.1.13
> Build Number 12513
>
> At the time we built the machine (Feb) these were one back from the
> most recent, as the remote console didn't work in the most recent
> version (as reported here:http://groups.google.com/group/comp....owse_thread/th...)


Hi Tim,

Did you ever resolve this? I'm having exactly the same problem. The
x4100 has powered itself off about five times already.

Regards,
Gavin

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  #3 (permalink)  
Old 01-16-2008, 04:29 PM
Tim Bradshaw
 
Posts: n/a
Default Re: X4100 mysterious failure

On 2007-04-13 17:48:41 +0100, kgmathias@gmail.com said:

> Did you ever resolve this? I'm having exactly the same problem. The
> x4100 has powered itself off about five times already.


No. We now have a case open with Sun (it's done it once more since
then). If you mail me I can send you the ID on Monday and you could
cross reference it. The engineer thinks it may be a thermal trip issue
which is plausible except that the machine is completely idle when it
dies so anything that might make it hot won't be (and it's in a
decently cooled room). We're going to try VTS on Monday.

If you can (if the machine is new) I'd argue that this is a warranty
case and you just want a new one. We might try and do that (we should)
but there's a vast bureaucracy in the way, this being a large company
(I think the machine was bought in France even thought we're in the UK,
so you can see the issues).

It's spectacularly annoying because we can't really deploy it now it's
done this to us as we'd be relying on it a bit.

--tim

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  #4 (permalink)  
Old 01-16-2008, 04:29 PM
lost@the.net
 
Posts: n/a
Default Re: X4100 mysterious failure

On 13 Apr 2007 09:48:41 -0700, kgmathias@gmail.com wrote:

>On Mar 26, 2:56 am, "Tim Bradshaw" <tfb+goo...@tfeb.org> wrote:
>> We have an X4100 which last week seems to have turned itself off under
>> somewhat mysterious circumstances. There is no noise at all in any
>> Solaris logs (it just rebooted cleanly when it was turned back on, and
>> the machine was idle so there's not even a clear trace of when it
>> died), but the ILOM event log reports:
>>
>> 305 03/21/2007 12:49:54 ps1.pwrok Power Supply State Deasserted -
>> Asserted
>> 304 03/21/2007 12:49:52 ps0.pwrok Power Supply State Deasserted -
>> Asserted
>>
>> which (perhaps?) means it thinks it lost power then. We're fairly
>> sure that there was no real power outage of any kind (other machines
>> running of the same power strips were all fine, there's a UPS etc).
>>
>> Has anyone seen anything like this?
>>
>> --tim
>>
>> PS there is confusion about ILOM / other firmware revisions, but the
>> ILOM reports:
>>
>> Device Hardware Revision 1
>> Device Firmware Revision 1.0.117440512
>> IPMI Version 2.0
>> Filesystem Version 0.1.13
>> Build Number 12513
>>
>> At the time we built the machine (Feb) these were one back from the
>> most recent, as the remote console didn't work in the most recent
>> version (as reported here:http://groups.google.com/group/comp....owse_thread/th...)

>
>Hi Tim,
>
>Did you ever resolve this? I'm having exactly the same problem. The
>x4100 has powered itself off about five times already.
>
>Regards,
>Gavin



I had a Compaq box do something similar to me- DL590/64 with 2 power
supplies running Debian.. It would turn itself off at random times.
Turn it back on and it was okay. For a while. The machine was rather
heavily loaded (CPU usage >90%) running 4 instances of the BOINC
SETI@Home application and little else.

It went from turning itself off once every few days to turning itself
off every few hours as the condition continued to deteriorate. The
only other symptom was the DC powered fans seemed to slow down
_slightly_ just a couple seconds before the power off 'click'. Since
the machine was an eBay purchase (I spent more on freight than I did
on the computer) I spent some time troubleshooting it myself.

It turned out that one of the power supplies had a bad output filter
capacitor. It would go to a near-shorted condition after a time, then
recover functionality after a power cycle, then go shorted again after
a while. When the 'bad' supply started acting up it would drag down
the 48V buss supply until voltage dropped to about 30V and the system
would quietly click itself off.

I changed out the 'bad' capacitor and a couple more questionable
looking electrolytic capacitors in the 'bad' power supply and the
machine is now fine. For insurance, I changed the same electrolytics
in the 'good' power supply. I spent $15 in parts from Digi-Key and 4
or 5 hours time.

I know we're comparing oranges and pickles here with Sun and Compaq,
but power supplies are power supplies.... Maybe Sun had a bad batch
from their vendor.

Have you got another X4100 you could swap a power supply from
temporarily? Might save fighting red-tape with Sun to replace the
whole machine.

a/k/a Brian

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  #5 (permalink)  
Old 01-16-2008, 04:29 PM
Tim Bradshaw
 
Posts: n/a
Default Re: X4100 mysterious failure

On 2007-04-13 21:51:03 +0100, lost@the.net said:

> It turned out that one of the power supplies had a bad output filter
> capacitor. It would go to a near-shorted condition after a time, then
> recover functionality after a power cycle, then go shorted again after
> a while. When the 'bad' supply started acting up it would drag down
> the 48V buss supply until voltage dropped to about 30V and the system
> would quietly click itself off.


That might make sense as a failure mode - if one PSU fails in such a
way to short (or near short) some rail to earth I guess it could cause
the other supply to have a tantrum and die (reasonably so, since it
can't keep the machine alive).

Have you got another X4100 you could swap a power supply from
> temporarily? Might save fighting red-tape with Sun to replace the
> whole machine.


That might be a good approach, yes (we do have another one).

--t

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  #6 (permalink)  
Old 01-16-2008, 04:29 PM
Tim Bradshaw
 
Posts: n/a
Default Re: X4100 mysterious failure

On Apr 13, 7:52 pm, Tim Bradshaw <t...@tfeb.org> wrote:
> On 2007-04-13 17:48:41 +0100, kgmath...@gmail.com said:
>
> > Did you ever resolve this? I'm having exactly the same problem. The
> >x4100has powered itself off about five times already.

>
> No. We now have a case open with Sun (it's done it once more since
> then). If you mail me I can send you the ID on Monday and you could
> cross reference it. The engineer thinks it may be a thermal trip issue
> which is plausible except that the machine is completely idle when it
> dies so anything that might make it hot won't be (and it's in a
> decently cooled room). We're going to try VTS on Monday.
>


For what it's worth: we did try VTS and I can reliably kill the
machine in an hour or so (with identical symptoms to the original
mysterious death ones by running the CPU tests. Indications are that
it's some thermal issue. So I'd try VTS on it, run the CPU stress
tests with the number of instances set much higher than the default
(we're using 10, up from 2), and you might find something interesting.

--tim

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  #7 (permalink)  
Old 01-16-2008, 04:39 PM
AMV
 
Posts: n/a
Default Re: X4100 mysterious failure

Hi Tim,
Just wondering if you have found any solution to your X4100 mysterious
failure. We seem to be plagued with the same problem recently. Did the
VTS give you with any helpful information? Did you end up getting new
power supplies or a new server?

Our machine has only failed between 1AM and 6AM, which means there is no
stress on it. Could it be a temp sensor issue?
Thanks for your help in advance.
cheers,
Amin

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  #8 (permalink)  
Old 01-16-2008, 04:39 PM
RobT
 
Posts: n/a
Default Re: X4100 mysterious failure

On Jul 26, 12:07 pm, "AMV" <avarg...@nospam.coaxinc.com> wrote:
> Hi Tim,
> Just wondering if you have found any solution to your X4100 mysterious
> failure. We seem to be plagued with the same problem recently. Did the
> VTS give you with any helpful information? Did you end up getting new
> power supplies or a new server?
>
> Our machine has only failed between 1AM and 6AM, which means there is no
> stress on it. Could it be a temp sensor issue?
> Thanks for your help in advance.
> cheers,
> Amin


I am seeing exactly the same problem on an X4200. No load on the
machine, decently cooled area (housing other servers and AC, etc),
mysterious power-offs occurring, generally every 2-3 weeks. The
machine shuts down cleanly but this is obviously not a situation we
want to continue.

Did anyone definitively establish if this was a temperature trip or
just faulty PSU's (which would they both go at the same time)?

Thanks


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  #9 (permalink)  
Old 01-16-2008, 04:39 PM
RobT
 
Posts: n/a
Default Re: X4100 mysterious failure

On Aug 2, 10:15 am, RobT <robtr...@gmail.com> wrote:
> On Jul 26, 12:07 pm, "AMV" <avarg...@nospam.coaxinc.com> wrote:
>
> > Hi Tim,
> > Just wondering if you have found any solution to your X4100 mysterious
> > failure. We seem to be plagued with the same problem recently. Did the
> > VTS give you with any helpful information? Did you end up getting new
> > power supplies or a new server?

>
> > Our machine has only failed between 1AM and 6AM, which means there is no
> > stress on it. Could it be a temp sensor issue?
> > Thanks for your help in advance.
> > cheers,
> > Amin

>
> I am seeing exactly the same problem on an X4200. No load on the
> machine, decently cooled area (housing other servers and AC, etc),
> mysterious power-offs occurring, generally every 2-3 weeks. The
> machine shuts down cleanly but this is obviously not a situation we
> want to continue.
>
> Did anyone definitively establish if this was a temperature trip or
> just faulty PSU's (which would they both go at the same time)?
>
> Thanks


Sun Engineer had me update ILOM firmware to latest revision (1.1.8 at
time of writing) as earlier versions were buggy. I guess we have to
wait a while to see if that does the trick.

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  #10 (permalink)  
Old 01-16-2008, 04:39 PM
SunnySideUp
 
Posts: n/a
Default Re: X4100 mysterious failure

Keep us posted. I'd like to know if that does the trick.
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